Case Study - Industrial Housekeeping · Ambernath MIDC, Maharashtra

12 Months. Every Zone. Zero Audit Observations.

How SCFM built a shift-aligned, documentation-driven housekeeping programme at an ISO 9001:2015 PVC manufacturing facility in Ambernath MIDC. Zero audit observations across 12 months.

12 Months. Every Zone. 
Zero Audit Observations.MIDC Manufacturing
SCFM housekeeping team on-site - ISO 9001:2015 certified PVC manufacturing facility, Ambernath MIDC, Thane District, Maharashtra
12
Month Programme.
2 Shifts
7 DAYS A WEEK FULL COVERAGE
Zero
ISO AUDIT OBSERVATIONS ACROSS FULL CONTRACT
9
OPERATIONAL ZONES

Running a manufacturing plant that needs a compliant housekeeping programme? Let us discuss your requirements.

Trusted across industrial, commercial, and real estate sectors
Reliance Industries
Lodha Group
Birla Estates
Oberoi Realty
Runwal
Mahindra Lifespaces
At a Glance
ISO 9001:2015 Certified PVC Manufacturing Facility - Ambernath MIDC
CLIENT
ISO 9001:2015 certified PVC and electrical goods manufacturer
Identity withheld. Reference call available on request
INDUSTRY
FMEG - Plastics and Electrical Goods Manufacturing
ISI / BIS certified across multiple product lines
LOCATION
Ambernath MIDC, Dist. Thane, Maharashtra
FACILITY
20,000 sq ft - single plant, 9 operational zones
CONTRACT DURATION
12 Months - completed
SHIFT COVERAGE
2 Shifts, 7 Days a Week
SCOPE
All 9 zones under a single managed programme. Production floor, machine areas, assembly lines, raw material store, washrooms, canteen, waste and scrap yard, corridors, and control room.
The Situation Before SCFM

The previous vendor was an audit risk.

In an ISO 9001:2015 certified facility, a housekeeping vendor is a direct input into the quality management system. When that vendor's gaps show up in your compliance posture, they become your problem at audit time.

The Situation Before SCFM
How SCFM Ran It

Designed for the audit room before the first shift started.

SCFM applied the same process discipline and documentation rigour it brings to 75+ sites, adapted to the specific compliance environment of a PVC manufacturing facility. No staff were deployed until the programme was fully designed.
1

Every zone was assessed and documented before staff were deployed. Zone-specific SOPs were written and agreed with the plant admin. A colour-coded equipment system was introduced: dedicated tools per zone, never shared across areas. All staff completed an EHS induction covering PVC dust containment, correct PPE, chemical safety, and spill response. The programme started on Day 5.

2

SCFM started with 10 staff across the compliance-critical zones, production floor, machine areas, washrooms, and canteen, covering both shifts from day one. Production cleaning was scheduled around active runs to prevent contamination. The second shift executed a full end-of-day deep clean. As compliance gaps closed in real time, SCFM was trusted with the remaining zones. By Month 4, all 9 zones were under a single programme with 15 staff and a dedicated supervisor.

3

Every shift closed with a zone-wise checklist signed by the supervisor. Chemical usage was logged per zone per shift. A daily WhatsApp report reached the plant admin by end of shift, every day without exception. When the ISO 9001:2015 surveillance audit was conducted, the quality team pulled SCFM's records without preparation. Zero audit observations were raised.

Results

12 months. 9 zones. Both shifts. Zero ISO audit observations. Records available on the day the auditor asked.

AreaBefore SCFMAfter 12 Months
ISO audit observationsNon-conformance risk. No records existedZero, across all audits.
Housekeeping documentationNone. No logs, no checklists.Complete. Every shift, every zone, audit-ready.
Shift coveragePartial. Second shift unserviced.Both shifts, 7 days, no gaps.
Production floor methodDry sweeping. PVC dust dispersed.Wet-method containment from Day 1.
Vendor accountabilityPlant admin managing vendor staff.Dedicated supervisor. Zero escalations to plant admin.
Client Voice
Documentation was ready for the ISO auditor on the first day of the audit visit. No preparation was required. The housekeeping records were the most complete we had seen from any vendor at this facility.
Plant Administration TeamISO 9001:2015 certified manufacturing facility, Ambernath MIDCIdentity withheld on request
A direct reference call with the plant management team is available on request. We'll arrange a conversation within 48 hours. No forms, No delays.Request a reference call
Also by SCFM

Industrial housekeeping is one part of a full industrial FM offering.

SCFM delivers integrated facility services across industrial, commercial, and residential environments, with the same shift accountability and documentation standards across every contract.

Running a manufacturing plant that needs a compliant housekeeping programme?

Tell us your industry type, facility size, and shift structure. We will design a programme and share a proposal within 48 hours.

SCFM manages 75+ sites and over 25 lakh sq ft across Maharashtra. The same process discipline and documentation rigour, regardless of scale.

Or call us directly: +91 95294 53682